Fully Automatic Single Wire Chain Link Fencing Machine
This Fully Automatic Single Wire Machine is our premium servo-driven variant, engineered with a 2000 RPM Panasonic servo motor and INVT frequency drive system. Operating as a single-operator production line, it automates the full manufacturing cycle from wire feeding to final mesh roll winding for consistent, high-speed fence manufacturing without manual intervention.
Quick Summary: Engineered for standard-volume fence fabricators, this premium model delivers a stable output rate of 70–100 kg/hr for GI, PVC-coated, and MS wire meshes. Using a single-operator PLC setup and a high-precision 2000 RPM Panasonic servo motor, it offers a high-precision, low-labor machinery solution for Rs. 8,50,000 + GST.
ISO 9001:2015 — view certificate
ICSB CE Certified — view
declarationFully Automatic Single Wire Machine
Rs. 8,50,000 + 18% GST
+ 18% GST | FOB Pune
70–100 kg/hr
Output Rate
2–4 mm
Wire Range
10 ft max
Weave Width
1 Operator
Labour Needed
Prakash Industries manufactures the Fully Automatic Single Wire Machine for chain link fencing manufacturers, wire mesh producers, and jali makers who need to move beyond manual or semi-automatic production. It automates the complete weaving sequence — wire feeding, spiral winding, knuckle bending, twisting, cutting, and roll packaging — through a single PLC touchscreen control point, so one operator can run continuous, high-volume production.
The machine runs on a Panasonic servo motor with an INVT frequency drive for stable, high-speed operation, and it accepts GI, PVC-coated, and MS wire, producing 70–100 kg/hr of finished mesh at a wire range of 2–4 mm and a weave width of up to 10 ft.
- Built for security fencing, boundary wall fencing, agricultural fencing, and jali production
- Backed by on-site installation, 2 days of hands-on operator training, and a 12-month warranty
- Built and tested at the Kandali facility in Pune, Maharashtra, under ISO 9001:2015 and CE certification
- Chosen by manufacturers who need consistent output and lower per-unit labour without adding shift staff
See full technical specifications → | See buyer benefits → | Compare all models → | View accessories & spares →
Technical Specifications — Fully Automatic Single Wire Chain Link Fencing Machine
| Model Name | Fully Automatic Single Wire Machine |
| Category | Fully Automatic Series |
| Automation | Fully automatic PLC-controlled production line |
| Control System | Delta PLC touchscreen interface |
| Drive | INVT frequency drive |
| Output Rate | 70–100 kg/hr (based on wire thickness & mesh size) |
| Wire Range | 2–4 mm |
| Weave Width | 10 ft max |
| Mesh Size | 30–80 mm (adjustable with winding die) |
| Operators Required | 1 operator |
| Motor Power | 3.0 kW / 4.0 HP (Panasonic servo motor, 2000 RPM) |
| Power / Voltage | 415V Three-Phase, 50Hz |
| Weight | Approx. 3,000–3,500 kg |
| Dimensions (footprint) | 4.5m × 2.2m × 2.2m |
| Wire Types | GI, PVC-coated, MS |
| Max Coil/Spool Size | Standard wire payoff spool stand compatibility |
| Manufacturer | Prakash Industries (a unit of Prakash Fabrication Work) |
| Location | Pune, Maharashtra, India (Kandali factory) |
| Country of Origin | India (Made in Pune, Maharashtra) |
| Price | Rs. 8,50,000 + 18% GST (FOB Pune) |
| Installation | On-site commissioning (included) |
| Training | 2 days, on-site, hands-on (included) |
| Warranty | 12 months (manufacturing defects) |
- Winding Die: One standard size winding die pre-installed to your mesh specification.
- Wire Payoff Stand: Heavy-duty mechanical spool stand for wire feeding.
- Manuals: Complete printed technical operation manual and PLC electrical schematics.
- Services Included: On-site installation, machine commissioning, and 2 days of operator training in Pune or at your facility.
PLC touchscreen controller for single-operator control of the full line
Panasonic servo motor with INVT frequency drive for stable, high-speed operation
Automatic knuckle bending and twisting on both sides of the mesh
Auto-stop protection for wire tangling or breakage
Compatible with GI, PVC-coated, and MS wire
Solid steel alloy main frame with vibration dampening
Automatic length cutting and roll packaging
On-site installation and operator training included
Prakash Industries — Machine Brochure
Quick Summary: Fully Automatic Single Wire Chain Link Fencing Machine by Prakash Industries is an industrial machine engineered for chain link fencing production. It is built in Pune, India, and offers reliable, continuous performance.
Buyer Benefits & Business Value
How investing in the Prakash Industries Fully Automatic Single Wire Machine translates to operational efficiency and higher profitability for your fencing manufacturing plant.
Business Benefits
Our single-operator model reduces your factory's labour dependency, while ISO 9001:2015 and CE certification supports instant quality credibility with your downstream perimeter security and agricultural fencing customers.
Production Benefits
Achieve stable 70–100 kg/hr continuous output. The automatic stop-on-tangle and stop-on-break sensors prevent mechanical damage and reduce downtime, while compatibility with GI, PVC-coated, and MS wires gives raw-material sourcing flexibility.
Operational Benefits
Single-point PLC touchscreen control simplifies operation. We include complete on-site machine commissioning and 2 days of hands-on operator training to ensure your staff is fully self-sufficient from day one.
Cost Benefits
Get transparent commercial value with an all-in price of Rs. 8,50,000 + GST (FOB Pune). Safeguard your investment with a 12-month manufacturer warranty covering any early-life defect or repair exposure.
About the Fully Automatic Single Wire Machine
The Fully Automatic Single Wire Machine is built for chain link fencing manufacturers, wire product businesses, and jali makers scaling mesh production beyond manual or semi-automatic methods. Wire feeding, spiral winding, knuckle bending, twisting, cutting, and roll packaging are all controlled from one PLC touchscreen, so a single operator manages the entire sequence.
Every machine is built and tested at the Kandali facility in Pune, Maharashtra, in line with ISO 9001:2015 quality management requirements. Each unit undergoes a continuous 24-hour run-test and weld inspection under full operational load before dispatch.
Typical users include:
- Jali Manufacturing Plants: Producing standard wire meshes (2.0–3.0 mm wire range) for domestic partition and construction netting.
- Perimeter Security Fence Producers: Creating high-strength chain link wire meshes for boundary walls around commercial structures, solar power plant fields, and defense perimeter fences.
- Border Fencing Fabricators: Manufacturing galvanized iron meshes to secure agricultural farms (agricultural fencing), estates, highway divider guards, railway tracks, and airports.
- Industrial Wire Netting Units: Supplying customized mesh sizes for large-scale building works and fencing roll distribution networks.
Single Wire vs. Double Wire — Which One Do You Need?
The Single Wire Machine draws and weaves one wire strand at 70–100 kg/hr — suited to standard-volume production lines. The Double Wire Machine draws two strands simultaneously, doubling output to 140 kg/hr, for higher-volume commercial fencing plants. See the comparison table below for full specs.
| Feature | Single Wire (this machine) | Double Wire Model |
|---|---|---|
| Output Rate | 70–100 kg/hr | 140 kg/hr |
| Price | Rs. 8,50,000 + GST | Rs. 11,00,000 + GST |
| Wire Strands | 1 strand processed | 2 strands simultaneously |
| Best Suited For | Standard-volume production lines | High-volume commercial fencing plants |
Comparing Single Wire Variants — Servo vs. Hindustan vs. INVT
Prakash Industries manufactures three distinct variants of the Fully Automatic Single Wire Machine, configured to suit different budgets and grid stability requirements. All models feature the same structural steel frame and knuckling automation but use different motor and drive systems.
| Specification | Panasonic Servo (This Model) | INVT VFD Variant | Hindustan Motor Variant |
|---|---|---|---|
| Main Motor System | 2000 RPM Panasonic Servo Motor | INVT 5.0 kW Frequency Drive System | 1440 RPM Domestic Hindustan Motor |
| Output Capacity | 70–100 kg/hr | 70–90 kg/hr | 60–80 kg/hr |
| Aperture Control | High precision (servo-controlled feed) | Standard VFD adjustment | Standard mechanical adjustment |
| Price | Rs. 8,50,000 + GST | Rs. 8,00,000 + GST | Rs. 6,50,000 + GST |
Industries Used
Jali manufacturing plants, perimeter security fence production, airport perimeter boundaries, railway track safety partitions, solar power plant boundaries, agricultural farmland fencing, and large-scale industrial wire netting units.
Key Advantages
High-speed production, PLC-based automation with a single operator setup, zero-touch knuckle and twisting edge processing, and support for multiple wire types.
Quality & Standards
Equipped with Panasonic servo motor systems, INVT frequency drives, smart diagnostic PLC touch interfaces, and wire-tangle auto shutdown sensors.
Support Included
Includes complete on-site installation, a 12-month warranty, and 2 days of hands-on operator training.
How the Fully Automatic Single Wire Machine Works
A step-by-step breakdown of the continuous manufacturing sequence from raw wire feed to finished mesh rolls.
-
1
Wire Feeding
The raw metal wire (GI, PVC-coated, or MS) is drawn from the wire payoff stand and fed into the machine rollers under constant tension.
-
2
Spiral Winding
The wire enters the winding die and forming tube, which curls the wire into a double-helix spiral strand to match the required mesh aperture size.
-
3
Knuckle Bending
Mechanical tools automatically fold and bend the outer wire edges inward to create a secure, snag-free knuckled border on both sides of the mesh.
-
4
Strand Twisting & Weaving
Each newly formed spiral strand is fed into the preceding strand, twisting and weaving them together to build the continuous interlocking chain link mesh.
-
5
Length Cutting & Packaging
When the mesh reaches the target length set in the PLC, the strand is cut automatically, and the finished fence is wound into a neat compact roll.
Product Comparison
Compare the Fully Automatic Single Wire model against high-output Double Wire and entry-level Semi-Automatic machines.
| Spec | Single Wire (this machine) | Double Wire | Semi-Automatic (Cutting + Viewing) |
|---|---|---|---|
| Output Rate | 70–100 kg/hr | 140 kg/hr | 100 kg/hr |
| Wire Feeds | Single | Double (simultaneous) | Single |
| Automation Level | Fully automatic, PLC-controlled | Fully automatic, PLC-controlled | Semi-automatic |
| Operators Required | 1 | 1 | 1 |
| Price | Rs. 8,50,000 + 18% GST | Rs. 11,00,000 + 18% GST | Rs. 3,50,000 + 18% GST |
| Best Suited For | Standard-volume production lines | High-volume commercial fencing plants | Growing regional workshops |
Why Choose the Panasonic Servo Single Wire Machine?
Key architectural and performance advantages of our premium servo-driven fencing model.
Single-Operator PLC Touchscreen Control
The entire wire-to-roll manufacturing sequence is fully automated via a Delta PLC touchscreen panel, allowing a single technician to run continuous production with minimal manual labor.
Panasonic Servo-Driven Speed Stability
Equipped with a premium 2000 RPM Panasonic servo motor system, this model maintains steady mechanical torque and precise rotation speeds to eliminate wire weaving slips.
Smart Diagnostics & Auto-Stop Protection
Integrates automatic sensors that monitor raw wire feeds in real time, immediately triggering a safe power shutdown if a wire tangle or break is detected to protect mechanical components.
GI, PVC-Coated & MS Wire Compatibility
The universal mechanical winding die and feed assemblies process Galvanized Iron (GI), PVC-coated, and Mild Steel (MS) wires from 2.0 to 4.0 mm, enabling versatile product customization.
Why This Machine Stands Apart
Single Wire vs Double Wire vs INVT/Hindustan
This model is the recommended starting point for buyers who want fully automatic output without jumping directly to the higher-capacity double-wire line. It is also the premium choice for customers comparing the Panasonic servo version against the INVT or Hindustan motor alternatives.
What is the price of the Fully Automatic Single Wire Machine?
Rs. 8,50,000 + 18% GST, FOB Pune.
What is the production output rate?
The machine is rated for an output of 70–100 kg/hr.
What wire diameter range and weave width can this machine handle?
Wire range of 2–4 mm, with a maximum weave width of 10 ft.
What raw materials are required for this machine?
GI (galvanized iron), PVC-coated, and MS (mild steel) wire.
Is this machine certified?
Yes — ISO 9001:2015 and CE Certified.
What is the power grid requirement?
415V Three-Phase power supply.
What is the warranty on this machine?
12 months, covering manufacturing defects.
Is on-site installation and training included?
Yes — on-site installation and 2 days of hands-on operator training are included.
What parts require regular maintenance or replacement?
The winding die and cutting blade are standard mechanical wear parts. We recommend daily lubrication of the chain drive and checking die alignment weekly.
How does the machine prevent damage during a wire tangle?
The machine is equipped with automatic stop-on-tangle and stop-on-break sensors that immediately cut power to the servo motor to prevent damage.
Is this machine Made in India?
Yes. It is manufactured and tested at Prakash Industries' facility in Kandali, Pune, Maharashtra.
What is the difference between the Single Wire and Double Wire models?
The single wire machine weaves one wire strand at a time, producing 70–100 kg/hr, which is ideal for standard production lines. The double wire machine processes two wire strands simultaneously, achieving an output rate of 140 kg/hr, designed for high-capacity industrial manufacturers.
What is the difference between this model and the Hindustan or INVT single-wire machines?
This model (priced at Rs. 8,50,000 + GST) features a high-precision Panasonic servo motor for peak speed control. The INVT variant (Rs. 8,00,000 + GST) uses a standard VFD controller, while the Hindustan variant (Rs. 6,50,000 + GST) uses a reliable domestic high-torque Hindustan motor.
Customer Reviews & Installation Feedback
Verified customer reviews, installation experiences, and production feedback for the Fully Automatic Single Wire Chain Link Fencing Machine will be published here after verification. Every review is carefully verified before publication to ensure accurate, transparent, and trustworthy information for future buyers.
Related Machines
Fully Automatic Double Wire Chain Link Fencing Machine
The higher-capacity option in the Fully Automatic Series, weaving two wire strands simultaneously to double the maximum output rate to 140 kg/hr.
Rs. 11,00,000 + 18% GST
Manual Chain Link Fencing Machine
The entry-level, manually-operated option for lower-volume production.
Rs. 60,000 + 18% GST
Semi Automatic Cutting + Viewing Chain Link Fencing Machine
A mid-tier step up from manual production.
Rs. 3,50,000 + 18% GST
Auto Single Wire (INVT Drive) Chain Link Fencing Machine
A reliable fully automatic model powered by an INVT frequency drive system for stable, surge-protected operations.
Rs. 8,00,000 + 18% GST
Auto Single Wire (Hindustan Motor) Chain Link Fencing Machine
A high-torque fully automatic model utilizing a heavy-duty domestic Hindustan 1440 RPM motor.
Rs. 6,50,000 + 18% GST